Doboy 7520

Doboy 7000 Series Carton and Tray Former

The 7000 series is a high-speed carton and tray former for hot melt, lock or simplex applications. It forms up to 120 cartons/min and is available in a number of different configurations to run a broad range of flat blank styles, materials, shapes and sizes.

Variable up to
120
Cartons per minute

Up to 60 cpm in a single head configuration

Proven, reliable and durable construction for 24/7 operation
Hot melt, lock or simplex applications
Large carton size range
Dual head configuration flexibility offers simultaneous feed to same production line
Spring loaded forming heads for material
variances
Fast, tool-less changeovers for most tasks

Proven, reliable and durable construction for 24/7 operation
Hot melt, lock or simplex applications
Large carton size range
Dual head configuration flexibility offers simultaneous feed to same production line
Spring loaded forming heads for variances
Fast, tool-less changeovers for most tasks

Proven, reliable and durable construction for 24/7 operation
Hot melt, lock or simplex applications
Large carton size range
Dual head configuration flexibility offers simultaneous feed to same production line
Spring loaded forming heads for variances
Fast, tool-less changeovers for most tasks

Proven, reliable and durable construction for 24/7 operation
Hot melt, lock or simplex applications
Large carton size range
Dual head configuration flexibility offers simultaneous feed to same production line
Spring loaded forming heads for variances
Fast, tool-less changeovers for most tasks

Overview

The Doboy 7000 Series is suitable for hot melt, lock or simplex cartons or trays. It is available in a dual head configuration to add capacity or flexibility to your production. To increase flexibility, the dual head can be configured to form two different cartons to feed two different production lines. Alternatively trays and covers can be produced simultaneously to feed the same production line. For higher speed production lines, both forming heads can be configured to form the same carton. The Doboy 7000 Series are capable of speeds of up to 60 trays per minute with a single forming head and up to 120 trays per minute with a dual forming head configuration. Spring loaded forming heads add further flexibility by compensation for variances in corrugate and paperboard and simplifying changeover calibration requirements.

Features

Standard Features

Speeds of up to 60 cartons/min in a single head configuration and 120 cartons/min in a dual head configuration

Rockwell controls with 20 recipe recall

Capable of running glue-style, lock-style and simplex cartons

Nordson® hot melt glue system with accurate adhesive application and patterns

No-blank, no-adhesive photo-eye detection

Fully adjustable magazine with positive four side control at pick-off

Low magazine height allows user to load magazine more easily

Independent servo shuttle motion ensures accurate glue placement on carton blank and eliminates the need for interconnected drives

Heavy duty steel frame assures permanent component alignment and minimal vibration

Positive blank control minimizes rejects and material costs while maximizing production efficiency

Venturi vacuum system eliminates vacuum pump noise and maintenance

Color touchscreen HMI, front-mounted

Barrier guarding with interlocking doors

Painted steel frame

Tool-less changeovers for most tasks

Optional Features

Additional forming heads for different carton sizes and styles

Powered magazine for large, corrugate cartons

Adhesive system options to meet different application needs

Discharge conveyors for carton transport to downstream equipment

Auto demand photo eye controls downstream backlog of cartons

Non attendant package including multi-color light stack and low carton inventory sensing with alarm

Extended leg kits to match conveyor elevation

Spare parts kit

Casters for easy portability

Special power requirements

Language options for HMI controls and manual

Carton air eject

Technical Specifications

Speed
Up to 35 cpm Glue Style
Up to 45 cpm Lock Style
Formed Carton Size Range
Length: 102 – 1060 mm (4.0 – 41.7″)
Width: 76 – 432 mm (2.3 – 17.0″)
Depth: 25 – 152 mm (1 – 6.0″)
Flat Carton Size Range
Length: 127 – 905 mm (5.0 – 35.6″)
Width: 152 – 1160 mm (6.0 – 45.6″)
Production Speed: 10 – 60 cpm
Blank Length / Max Cycles per min
Up to 355 mm (14.0″) – 60
Up to 505 mm (19.9″) – 55
Up to 655 mm (25.8″) – 50
Up to 805 mm (31.7″) – 40
Up to 905 mm (35.6″) – 30
Magazine Capacity
Standard Length: 585 mm (23″)
Extended Length: 990 mm (39″)
Power Consumption
7.5 kVA
Air
225 l/min (8 cfm) @ 5.5 bar (80 psi)
Shipping Weight
1475 kg (3250 lb)

Packaging Styles

Glue-formed trays
Glue-formed tri-seal cartons
Lock-formed trays
Lock-formed tri-seal cartons
Simplex “end fold-over cartons”
Dust flast front tuck-in cartons
Seal-tuck cartons with dust flaps